Uma kukhulunywa ngepuleti elilenga kwesokudla, abasebenzisi abaningi bakhathazeke kakhulu ngenqubo yabo yokukhiqiza. Ukuqonda inqubo yokukhiqiza kuyasiza kakhulu ukuze kusetshenziswe kamuva. Ngezansi, sizokwethula ngokuningiliziwe: Amamodeli ajwayelekile amaphaneli wodonga{2}}e-engeli angakwesokudla athatha "inqubo ehlanganisiwe ye-steel plate stamping + bending":{4}}Amapuleti ensimbi ekhabhoni anamandla aphezulu njenge-Q235 ne-Q355 akhethiwe. Uhlaka oluyisisekelo lugxivizwa ngesikhathi esisodwa kusetshenziswa isikhunta esinembayo, bese sigoba kahle sibe isakhiwo se-engeli esingu-90℃kwesokudla kusetshenziswa umshini wokugoba we-CNC. Izinzuzo zale nqubo yilezi: ① Igwema ukugxiliswa kwengcindezi okubangelwa ukushisela, okuholela ekupheleleni okuqinile kwesakhiwo. Ngaphansi kokucindezeleka, umthwalo usatshalaliswa ngokulinganayo, futhi umthwalo olimazayo obizwa ngokuthi ungafinyelela ngokunembile ku-70-160kN, uhlangabezana nezidingo zemigqa yamandla aphakathi nendawo naphansi; ② Isebenza kahle kakhulu ekukhiqizeni, eneqoqo elilodwa lesikhunta esikwazi ukukhiqiza izinkulungwane zezingcezu ngosuku, ezifanele ukunikezwa kwe-batch, ukunciphisa izindleko zokukhiqiza iyunithi.
Kupuleti elilengayo elilenga kwesokudla elidizayinelwe imithwalo esindayo, "inqubo yokufaka insimbi yensimbi" isetshenziswa: amabhilidi ensimbi ye-carbon ashiselwa kusimo se-thermoplastic esingu-1100-1250℃abese afojwa kusetshenziswa umshini wokunyathelisa. Izinzuzo eziyinhloko zokufoja yilezi: ① Iqeda ukukhubazeka okufana ne-porosity namabhamuza omoya ngaphakathi kwensimbi, okuholela ekukhuleni kwezinhlamvu namandla aqinile angaphezu kuka-30% aphezulu kunezingxenye ezinesitembu. Ingakwazi ukumelana nemithwalo ephezulu eyingozi engu-400-640kN, iyenze ifanelekele{7}}izimo zokulayisha ezisindayo{8}}nakulayini{9}onamandla amakhulu{9}ophezulu; ② Uguquko oluyindilinga ekuxhumekeni kwe-engeli engakwesokudla lungokwemvelo, lugwema ukugxiliswa kwengcindezi yendawo futhi lukwenza kungabi lula ukuphuka uma kungaphansi kwemithwalo eguquguqukayo efana nokushuba komugqa nokunyakaziswa komoya isikhathi eside.
Ngemuva kokwakhiwa, okungenalutho kuzokwenziwa ukucutshungulwa okunembayo kuma-lathes e-CNC nemishini yokugaya: ① Amapharamitha angukhiye afana nobubanzi bembobo yokuxhuma, intambo yokufanisa ibhawudi, nosayizi wokuvula imfologo (C1, C2) izosikwa kahle, nokubekezelelana okulawulwa ngaphakathi ± 0.02mm, ukuze kuqinisekiswe "ukuxhumana okungenamthungo" njengezixhumi ezihambisanayo, izixhumi ezihambisanayo, izixhumi ze-bolt ku-ukulungiswa kwesayithi; ② Izindawo zokuxhuma zizogaywa futhi zipholishwe zibe roughness Ra Ngaphansi noma elingana no-1.6μm ukuze kuncishiswe ukumelana nokungqubuzana phakathi nokuhlanganisa futhi kugwenywe ukugxiliswa kwengcindezi okubangelwa izindawo ezingathintwanga ezingalingani.
Ipuleti elilenga kwesokudla livezwa ngaphandle isikhathi eside, futhi{0}}ubuchwepheshe bokugqwala buyisiqinisekiso esiyinhloko "sokuqina." Inqubo evamile "ye-dip{2}}eshisayo ye-dip galvanizing" (enamamodeli enziwe ngendlela oyifisayo abonisa ukwelashwa kwe-passivation) inezinzuzo ezibalulekile:
Okushisayo-Ukucwiliswa kwe-dip galvanizing kubandakanya ukucwilisa iphaneli yensimbi eyakhelwe ku-zinc encibilikisiwe ku-440-460℃imizuzu engu-3-5, okwenza isendlalelo se-zinc esingu-85-100μm esiwugqinsi endaweni yensimbi. Izinzuzo zayo yilezi: ① Ungqimba lwezinki lwakha isibopho se-metallurgical ne-substrate, enamathelayo edlula kude leyo ye-electroplating (ekuhlolweni kokunamathela, ayizange ibonise ukuxebuka ngisho nangemva kokubhala nokuthinta), ukumelana nokuguga okubangelwa umoya wangaphandle, imvula, nokudlidliza; ② Ungqimba lwezinc oluminyene, olungenambobo luyihlukanisa ngokuphelele insimbi emoyeni, umswakama, ama-acids, nama-alkali, lunwebe impilo yalo yesevisi ibe iminyaka engu-15-20 ezindaweni ezivamile zangaphandle kanye neminyaka engu-8-12 ezindaweni ezifutha usawoti ogwini nasezindaweni ezinomswakama, okudlula kude impilo yesevisi yemikhiqizo engavanisiwe (iminyaka emi-3-5 kuphela).
Inqubo-yokuhlola ikhwalithi yepuleti elilenga kwesokudla "iwumugqa wokugcina wokuzivikela" ukuze kuqinisekiswe ukwethembeka komkhiqizo, futhi izinzuzo zawo zobuchwepheshe zibonakala "ekunakekelweni okuqinile kwemininingwane namazinga aphezulu okuhlola":
Izikhonkwane zekhothara yensimbi engagqwali, amabhawodi, nezinye izinsimbi ezisetshenziswa ekuhlanganisweni zonke zinaphethiloli noma azidluli, ziqinisekisa ukumelana nokugqwala okungaguquki nepuleti elifakwayo ngokwalo futhi kuvimbele ukuhluleka kukonke kokuxhumeka ngenxa yokugqwala kwengxenye. Ngaphezu kwalokho, izikhonkwane ze-cotter zakhelwe njengezikhonkwane "zepulagi{1}}eguquguqukayo{1}}, ezingadingi amathuluzi akhethekile okufakwa; zikhiya ngokuzenzakalelayo ngemva kokufakwa, futhi ukuqaqa kudinga i-pry emnene kuphela, kuthuthukisa kakhulu ukusebenza kahle kokulungisa izimo eziphuthumayo zamandla kanye nokugcinwa komugqa.
Amapuleti alengayo aqediwe e-engeli yesokudla enza izivivinyo eziningi ezinzima ukuze kuqinisekiswe izinga lokuphasa lasefekthri elingu-100%: ① Ukuhlolwa kokusebenza kwemishini: Ukuhlola ukuqina kusetshenziselwa ukuhlola umthwalo ophukayo; umthwalo wangempela kumelwe ube Mkhulu noma ulingane nenani elivamile (isb., umthwalo wangempela ophukayo wohlobo lwe-Z-16 Omkhulu noma olingana no-160kN). Imikhiqizo engafanelekile inqatshwa ngokuqondile; ② Ukuhlola ukumelana nokugqwala: Ukuhlolwa kwesifutho sikasawoti kanye nesilinganiso sogqinsi lwengqimba ye-zinc (kusetshenziswa igeji yokujiya) qinisekisa ukuthi ukujiya kongqimba lwezinc kuyahlangabezana nezindinganiso futhi azikho izimbotshana ezingaphelele; ③ Ukuhlola ukunemba kobukhulu: Ubukhulu obuyinhloko buqinisekiswa kusetshenziswa umshini wokulinganisa wokuhlanganisa ukuze kugwenywe ubunzima bokuhlanganisa ngenxa yokuchezuka kobukhulu; ④ Ukuhlolwa kokubukeka: Ukuhlola okwenziwa ngesandla nokubona komshini kusetshenziselwa ukuhlola ukonakala okufana namabhamuza ongqimba lwezinc, ukuklwebheka, nama-burrs, ukuqinisekisa ukubukeka komkhiqizo okucocekile.
